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The AWSM paradigm will allow users to adopt dynamic
scheduling in which real-time information on task status, resource
availabilities, and job priorities are considered on the fly and
serve as the basis for determining the next task an operator or
crew should work on. Using AWSM, a shop foreman or other production
person at Bender can participate in the information and electronic
workflow framework regardless of actual physical location. Users
can tap into their production planning screens, from a desktop or
PDA, to check the status of various shipbuilding activities and
what resources are currently on-hand. AWSM provides real-time status
of fabrication and assembly as well as the capability to adjust
to new design and schedule changes. Equipment failures, unforeseen
delays, and other work impact events are easily communicated and
the information necessary to decide the best course of action is
provided anytime, anywhere in a ubiquitous manner.
In addition, AWSM builds upon the scheduling (WorkShip)
and common parts catalog, material planning, and procurement (MIDAPS)
technologies that are currently being used at Bender Shipbuilding.
Tying back into these applications allows users of AWSM to dynamically
adjust, with minimal effort, resources, schedules, and materiel
requisitions.
This is a considerable shift from the existing paradigm
in which schedules must accommodate the lag between planning, scheduling,
and execution. The longer time horizon for information collection,
planning, scheduling, and execution creates a perpetual gap between
the current status of the manufacturing facilities (shop floor,
warehouse, transportation, ramps, etc.) and the state of theses
facilities in planning and information systems. As a consequence,
operators often view schedules as idealized conditions that are
difficult, if not impossible, to achieve. AWSM takes advantage of
pervasive computing, data collection, and display technologies to
provide planners and operators with up to the minute, real-time
scheduling information.
KBSI's first step in Phase I of the AWSM project was
to reengineer the workflows in material planning, procurement, kitting,
production planning, scheduling, and manufacturing to achieve optimal
information delivery and collection. We used simulation and structured
modeling methods like process modeling (IDEF3), function modeling
(IDEF0), and data modeling (IDEF1X) to facilitate workflow reengineering.
The KBSI team utilized KBSI's suite of modeling tools--PROSIM®,
AIØ WIN®,
and SMARTER®--for
this modeling work. The AWSM technology will be based on modular
and customizable concepts using off the shelf software and hardware
so that it can be transitioned to a variety of other shipyards.
AWSM will revolutionize the manufacturing and support
processes in shipbuilding, helping the industry to transition to
an agile, lean, and more cost effective manufacturing environment.
The project will also improve the quality of information systems
data by emphasizing information collection and distribution as an
integral part of shipyard processes.
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