Innovative Production Management Systems

The effective management of production systems involves understanding the characteristics of the myriad production systems involved, identifying the different aspects of the system processes and their dynamics, determining the potential of the various tools used for analytics and then implementing the best choice, and developing the ability to determine and react to dynamically changing situations while maintaining a high level of productivity.

Successful production management must also involve procurement management, inventory management, production planning, and systems integration. The absence of effective inventory management can greatly impact the availability of required parts or commodities, which can have a negative impact on productivity.  The focus of production planning is on the design of the production processes. This design must involve the intermediate parts, tooling, equipment, and instructions necessary to realize the product design in the production environment. Systems integration--the harmonizing of processes, information, and systems in order to integrate design, development, production, supply chain, and maintenance--allows for optimized production and minimized downtime.

KBSI has successfully applied these principles in numerous production management initiatives. KBSI is working in conjunction with the Louisiana Center for Manufacturing Sciences (LCMS) to support the Office Of Naval Research's goal of developing an industry wide Production Planning Initiative for U.S. shipyards. The Agile, Wireless Enabled Workflows for Ship Manufacture and Repair (AWSM) effort, funded by the Office of Naval Research, developed tools that enabled shipyards to leverage pervasive computing and ubiquitous information flow to optimally deliver information to every user, work crew, and process.  The focus of the AWSM effort was to completely redesign processes using a new paradigm--utilizing the flexibility and connectivity of PDA, Tablet PC, and wireless technologies--in which the workload is constantly adjusted to achieve peak performance.

KBSI's commercial WorkSim® software is a knowledge based scheduling system that captures all relevant workload data including task precedence constraints, task priorities, task durations, resource availability schedules, etc. WorkSim®, using this data, generates an optimal schedule of selected workloads.

 

 

Louisiana Center for Manufacturing Sciences (LCMS)

KBSI is studying measures for improving production planning in the U.S. shipbuilding industry.  This study involves a comprehensive survey of current production planning practices in Tier 1 and Tier 2 shipyards and development of a TO-BE production planning environment for these shipyards.

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Corpus Christi Army Depot (CCAD)

KBSI is working with the Corpus Christi Army Depot (CCAD) in Corpus Christi, Texas to improve MRO facilities and production support a broad range of rotor-wing aircraft, engines, transmissions, and components. KBSI's work has focused on helping CCAD develop comprehensive plans for meeting all current required product support and expected increases, and maintaining the core capabilities that define the depot mission while providing the necessary adaptability for dynamically shifting operational requirements. CCAD is the premier rotor-wing remanufacture and testing facility in the United States, and currently conducts over $2.5B in MRO activities annually.

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Wireless-enabled Workflows for Ship Manufacturing and Repair (AWSM™)

KBSI is developing a new paradigm for ship manufacturing based on a redesign of manufacturing processes and the use of computing and wireless technologies that will deliver information--activity statuses, resource availabilities, design and scheduling changes--to every user, work crew, or process, regardless of location, involved in the ship production or repair.

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Sustainment Technologies for Aircraft Depot Maintenance (S-Physics)

KBSI is developing a roadmap for depot information integration and situation based planning, scheduling, and control system support. KBSI is taking a scientific approach, studying the MRO environment, its fundamental nature, the underlying physics of MRO operations and processes—planning, scheduling, execution, control—and the processes that perform the repair. 

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Transformation in Maintenance and Repair (XFMR)

KBSI is examining the methods and technologies required to transform Air Logistics Center (ALC) operations to warrior-centric, highly adaptive, and more efficient sustainment enterprise activities. The XFMR solution concept allows for interactive critical chain resequencing, constraint violation identification, and automated and optimized critical chain plan option generation. 

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Common Parts Catalog (CPC™)

The Common Parts Catalog (CPC™) project developed a standardized process and methodology for product characteristics/data modeling that allows Tier 2 shipyards to represent and communicate part information without ambiguity or redundancy.

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